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Ultimate 37" Ranger Raptor Build & Baja Shake-Out Report

Baja_RR

Member
First Name
Ian
Joined
May 12, 2025
Threads
1
Messages
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Location
Manhattan Beach, CA
Vehicle(s)
@bajarangerraptor / @kermitbronco
Occupation
President, Consulting Firm
You may have seen posts from some of the teams on this build and here's my own report after a week of hard driving in Baja with @expeditionxoffroad.

Overall, the rig exceeded expectations. The 18.25" of clearance is a game-changer and it was ear-to-ear grins tossing it through the Baja twisties and then waiting for the full-size Raptors to show-up. 'Nuff said. If you have any doubts about the RR, contemplate how properly kitted, it can outdrive a full-size Raptor at a fraction of the price.

Despite the pucker factor while driving, we didn't rough it by any means and folded the back seat down and strapped in a lightweight IceCo aluminum fridge/freezer powered by a Bluetti AC180P so we had cold drinks as well as some tasty air fryer lunches.

Stand-Outs:
- Portals w/ Foutz Bump-stops: a match made in heaven. I seriously urge caution running 37" without these.
- AAL rack w/ 128l Roam cases. Not only did everything stay intact, but the AAL rack adds lateral support. Expect tailgate gaps if off-roading hard, however, the AAL rack helps mitigate. I'm indebted to Brit at AAL for making this happen.
- AAL "Sidekick" GPS mount: insane. The Garmin Tread XL never flexed while we were going airborne, etc.
- ProCal tune: a "must-have".

Work in Progress:
- Range is a serious issue when off-roading with the small RR gas tank. #1 priority is to add additional capacity.
- Despite front bump-stops, some rubbing upfront under extreme loads. We did some minor trimming and removed one fender but really need to enlarge the wheel wells.
- Slightly dented the front bumper and really scratched front tow-hook having a little too much fun. Looking at after-market front bumpers with more clearance.
- The Fox suspension needs further tuning for 37" tires. Next stop is @accutuneoffroad and probable upgrade to 3" Live Valve.

Build Details:
- 2025 Ranger Raptor
- @Americanadventurelab "RAIL" bed rack, "SIDEKICK" GPS mount and truck bed MOLLE panels.
- @74weld Portals and billet steering rack
- @Falkentire R/T01 37x12.50R17
- @Methodracewheel 703 17" x 8.5" +35mm rims
- @foutzmotorsports billet UCA, front bump stops, rear bumps, light bar, skid plates, rear diff cover, rear pivot reinforcement, shock guards
- @BajaHQ 3rd Brake Light Kit
- @bajadesigns 5 x LP6 lights + 6 x Squadron 2 lights in combination of clear and factory amber lenses.
- @diodedynamics amber fog lights and 12 white rock lights.
- @switch.pros.official in an @sdhq overhead mount.
- @Pro_eagle 2 ton "The Beast" jack and mount.
- @Eibach_world 2.3" front springs (heavy duty rear springs coming in Q3).
- @roamadventures 2 x 128l cases w/ Roam mounts.
- @Alpine_offroad "Black Essentials" Y-strap.
- @championautosalon ceramic tint.
- @EmblemCity Ford emblem.
- @PrismaticPowerders custom powder coated brake calipers and tow hooks.
- @Fordperformance Pro Cal tune.

@bajarangerraptor

Ford Ranger Ultimate 37" Ranger Raptor Build & Baja Shake-Out Report 1


Ford Ranger Ultimate 37" Ranger Raptor Build & Baja Shake-Out Report 2


Ford Ranger Ultimate 37" Ranger Raptor Build & Baja Shake-Out Report 3


Ford Ranger Ultimate 37" Ranger Raptor Build & Baja Shake-Out Report 4


Ford Ranger Ultimate 37" Ranger Raptor Build & Baja Shake-Out Report 5


Ford Ranger Ultimate 37" Ranger Raptor Build & Baja Shake-Out Report 6
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Last edited:

ATXian

Member
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ATX
Vehicle(s)
'25 XLT V6 ordered 5/5/25
Portals: like a body lift, but for your wheel hubs.
Lol, jk. It's wild to me this is even an accessible mod nowadays.

This is one heck of a setup, a lot going on here. I'm curious what the definition of 'not sponsored' is in this case?

Would also be very interested in some interior pics, as that'll be the main chance I get to draw some inspiration from this.

Sick build!
 
OP
OP
Baja_RR

Baja_RR

Member
First Name
Ian
Joined
May 12, 2025
Threads
1
Messages
11
Reaction score
36
Location
Manhattan Beach, CA
Vehicle(s)
@bajarangerraptor / @kermitbronco
Occupation
President, Consulting Firm
Portals: like a body lift, but for your wheel hubs.
Lol, jk. It's wild to me this is even an accessible mod nowadays.

This is one heck of a setup, a lot going on here. I'm curious what the definition of 'not sponsored' is in this case?

Would also be very interested in some interior pics, as that'll be the main chance I get to draw some inspiration from this.

Sick build!
Kind words. Thanks.

FWIW, "not sponsored" means I have a solid day job, no kids and an amazing wife! Trust me, I don't take any of this for granted . . . . Here's the GPS mount and we'll be adding a mic holder for the radio to it this week. AAL posted a YouTube video about their mods highlighting the legroom and ability to still access both glove boxes.

Ford Ranger Ultimate 37" Ranger Raptor Build & Baja Shake-Out Report GPS
 

jrodrigues1278

Active Member
First Name
Jose
Joined
Feb 26, 2025
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Location
New Jersey
Vehicle(s)
21 Ram Rebel, Ranger Raptor on order.
Absolute great build! Very similar of the path I would like to take.

Before you go change the suspension, I would wait until @Exodus 4x4 and FMI release their "secret build" on the 19th. if they are doing what I hope they are doing (I have my own theory) it will be incredible with your portals. ... Also FOX is releasing an upgraded FOX LIVE per a conversation I had with someone there.
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