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DEALER TECH 2024 FORD RANGER XLT BUDGET BUILD

Cosmicjumperalex03

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Hey all,

This will be my first post on the 6G forum, I used to be a highly active user on the FordTransitUSA forum, and used to own a 2018 Ford Transit that was built out. I have since sold that vehicle (cries inside) and now I moved on to this ranger.

I've been a Ford dealer tech for over a decade now and as such I find I've got some different opinions about how to modify vehicles, I am not insinuating that my way is better, simply different. Ill explain how I came to choose this exact version of the ranger, what I have changed about my ranger and why I modified it in the way that I did. The build is certainly not completed and I never seem to "complete" a build anyways.

What did I purchase?

2024 Ford Ranger XLT, this vehicle was initially used as a loaner vehicle for the dealership so it had about 2,000 miles on it when I purchased it. It has the 2.3L 4cyl engine, electronic locking rear differential, the larger center tablet, cloth black seats, factory privacy glass, cactus grey.

Why choose this over other options?

The main choice for me when deciding on my purchase was, do I go for the raptor or not. I would love a raptor, in theory but after reviewing the specifications for load capacity and towing capacity, its just not able to do what I need. So that leaves me with the other trim levels to choose from. I am a technician, so anything that goes wrong with the vehicle, I'll be the person fixing it, so simplicity as much as is possible, while still providing the performance and comforts I need is key. I chose the XLT trim because I don't want leather seats in the Las Vegas heat, and I didn't want all the additional features that come on the Lariat trim level which would add cost, weight and difficulty in repair/reliability long term. I didn't go with the XL trim because I wanted the larger center screen and things like heated seats. I specifically chose a vehicle that had been one of our loaners because I knew that it would carry a slight discount, as well as it received an oil change before sale, so the first oil change at 2k miles I always do on my new cars has been taken care of. I made sure to get the FX4 package to get all the off road goodies I could obtain before stepping up to the raptor.

What modifications have I made?

Primary focus of the modifications is to build up the off road capability to enjoy trails with my buddies on the weekends and for accessing remote camping sites, I don't have much reason to do high speed desert running luckily so I don't need to build a pre-runner or anything.

I added a simple 2" level puck to the front struts, it doesn't actually create an exact level ride but I didn't want to tweak the suspension geometry too far from factory and I wanted to maintain some level of rake to allow for it to ride acceptably when towing and while loaded.

Next I removed the sway bar, yes I know this is controversial, but its what I decided to do, it definitely helps wheeling and I don't have much of a change in driving characteristics on road. I can't recommend others do this necessarily, but I do prefer it personally.

I found that the front skid plate on the rangers is extremely thin and I began to bend it from trail rides, so I added a second factory skid plate and just stacked them one on top of the other. It's not noticeable visually but its way stronger.

I started to bend and almost ripped off the tail pipe from wheeling so I cut that short, it dumps just after the axle, no change in noise or anything.

Next I upgraded my wheels and tires, I like to try and minimize the number of aftermarket components, OEM+ is preferrable. I purchased a set of ranger raptor wheels. Did a test fit and found they do in fact fit, no trimming necessary but when I rebalanced the wheels I had to do inner and outer sticky weights instead of the clip on weights on the inside because it would hit the wheel knuckle. I like how it isn't protruding and fits nice a flush. This is visually more appealing to me personally but it also doesn't affect the acreman angle as much as wheels with a large offset.

I also installed a GMRS radiodity radio, one with only a display on the mic and the actual radio module itself I mounted hidden in the driver foot well. Everything gets controlled by the mic and screen on the mic so its nice and minimalistic. Mounted the antenna on the front edge of the bed and seems to get decent enough range.

Lastly I got lucky and came across a set of 2024 Bronco 4door factory rock sliders. They have similar but not perfectly the same mounting locations. It took some modification of the pinch weld to fit and it doesn't protect the entire body as its just a bit short, which is a bummer but its better than no protection. When I am ready to invest in an upgrade here Ill have custom full length welded rock sliders built and installed but until then, this will do better than no rock sliders.

Only other little things are for example, the license plate I riveted onto the truck as I have had license plates stolen in the past. I added a chepo bed mat which has been nice and I removed all the little mud flaps and air dams around the wheel wells as they bother me visually and will end up just getting ripped off anyways on a trail.

I know this build isn't fancy or flashy and my justifications may be odd to some but I have been really happy with how everything has ended up so far and ultimately, like with everyone, all that matters in the end is that I enjoy it. Happy to answer any questions or give more in depth explanations about what has been done and why.

Ford Ranger DEALER TECH 2024 FORD RANGER XLT BUDGET BUILD IMG_6052


Ford Ranger DEALER TECH 2024 FORD RANGER XLT BUDGET BUILD IMG_6060


Ford Ranger DEALER TECH 2024 FORD RANGER XLT BUDGET BUILD IMG_6037


Ford Ranger DEALER TECH 2024 FORD RANGER XLT BUDGET BUILD IMG_6059


Ford Ranger DEALER TECH 2024 FORD RANGER XLT BUDGET BUILD IMG_6168


Ford Ranger DEALER TECH 2024 FORD RANGER XLT BUDGET BUILD IMG_4138


Ford Ranger DEALER TECH 2024 FORD RANGER XLT BUDGET BUILD IMG_6471


Ford Ranger DEALER TECH 2024 FORD RANGER XLT BUDGET BUILD IMG_6029


Ford Ranger DEALER TECH 2024 FORD RANGER XLT BUDGET BUILD IMG_6031


Ford Ranger DEALER TECH 2024 FORD RANGER XLT BUDGET BUILD IMG_6469
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Cosmicjumperalex03

Cosmicjumperalex03

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Oh and an extra item I forgot to mention, I removed and capped off the connection on the recirculation side for my turbocharger boost pressure recirculation valve, venting the pressure to atmosphere. I re-installed the tube on the valve side after cutting it where it turns down. This basically creates a "blow off" noise when you lift suddenly under heavy acceleration, I know its cheesy but I like it.
 

BC_Blue

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Welcome, always nice to have a tech in the forum.

Loaner discount aside, anything else hold you to the '24 over the '25? If you didn't "need" the 2.7, doesn't seem like many issues on the 5G 2.3, or at least nothing you can't handle vs the revised engine? Any plans for a performance tune, or any Forscan tweaks?

Staff pricing on parts must be decent - enough to go double-layer OEM skid over 3rd party. Any plans for transmission skid, fuel tank etc?
 
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Cosmicjumperalex03

Cosmicjumperalex03

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Thanks! Happy to be here.

Well I purchased the vehicle in late 24' and we had not received 25' models yet so it's just what I ended up with.

So as far as the 2.7 vs 2.3 debate, I chose the 2.3 for 3 reasons. 1 - it was considerably cheaper, I think the 2.7 was like another 3-4k sticker price or something. 2 - it is a somewhat lighter package which increases the load capacity rating of the truck and means Ill be less likely to sink in soft sand or mud, as I do go off roading very regularly. 3 - I thought it would get better fuel economy, but from what I can tell, I actually get worse fuel economy than everyone I've seen with 2.7 engines so that seems to have been a false assumption.

The 2.3 in the 24 model year was an older design of 2.3 engine. Its the same basic internals that have been around for 10-15 years now. The 25 and up 2.3 has a new cylinder head design with roller rockers and hydraulic lifters and its probably slightly more efficient but it has more moving components and more opportunities to fail, so I am happy with what I ended up with.

With 24 model rangers the only "common" issue I have seen is EGR cooler baffles that fail and cause coolant to enter the exhaust system and smoke out the tail pipe and what not, but considering how many rangers are sold in this area and we've only had like 5 failures, its not super common.

On the 5g rangers with 2.3 engines they still had mechanical fans and I often see the support hose for the wiring leading to the mechanical cooling fan electronic clutch fail and the wires short and it takes out one of the computer networks and can strand the vehicle, but if you check that support hose leading to the clutch on the mechanical fan every oil change you can probably catch it before it tears fully.

As for a tune, I think once the powertrain warranty is up, I'll do a Ford ProCal tune, seems worthwhile from the minimal research I've done so far. I did change a couple things in forscan, I set my tire pressures to only go off if the tire pressures go below 15psi so I can run my tires at 23 psi without a tire light as the ko3's I've got are much stiffer than the stock tires and it rides really rough with factory tire pressures. Again that's technically not safe but its a risk I can manage. I also adjusted my tires size in the computer to be correct because the ranger raptor wheels I got are 33s and the stock wheels are 31s.

I actually got the skid plate for free, we had a ranger that was traded in and sent to whole sale and the skid plate wasn't taken with the vehicle as it was all torn apart when they towed it to auction so they just let me take the skid plate as we were just going to throw it away anyways.

I'd love to add a transmission skid plate and a better fuel tank skid plate but again, balling on a budget here so I'll just have to live with the stock fuel tank skid plate and I think I can probably get some thin plate steel and make my own skid for the transmission.
 

RichD

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Glad to have you here! You answered my question about the other skid plates already, but I’m curious about your claim that the 2.7 gets better mpg. I saw as high as 26 on the freeway yesterday on a Seattle- Portland trip. Overall I averaged 24.3 mpg round trip and it was rainy and windy all day. Mines a 24 2.3 XLT- FX4.
 

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BC_Blue

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Right on, thanks for the write up. The 5G 2.3 has been good to me so far, pretty spot on the Canadian 9L/100km hwy and 11/100 city sticker rating - closer to 12/100 now with tires/tonneau/etc (21.4 to 19.6 MPG) and with a fairly heavy foot. I'm sure 10+ lbs per corner with the RR rubber would hurt a bit though.
 
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Cosmicjumperalex03

Cosmicjumperalex03

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It’s entirely possible that I just have a crazy lead foot but in stock format I was getting about 19mpg combined city/hw and a close friend of mine has an identical truck to mine but only difference is the 2.7 engine and he’s averaging like 24mpg so it seemed likely that it’s more efficient but I’m not saying that I have irrefutable evidence or anything of the sort.

Probably the only way to have any sort of reliable measurement would be to simply compare the EPA ratings for the two engines on Rangers of identical trim otherwise and see what they found. Outside of that there’s probably too many variables. If anyone checks into that maybe they can post below what the comparison looks like.
 

RichD

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EPA ratings- 21/26 for the 2.3
19/24 for the 2.7
Big tires and leveling really affect the hwy ratings
edit- My lifetime average mpg is 23+ on the truck
 
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mrmike7189

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Glad to have you here! You answered my question about the other skid plates already, but I’m curious about your claim that the 2.7 gets better mpg. I saw as high as 26 on the freeway yesterday on a Seattle- Portland trip. Overall I averaged 24.3 mpg round trip and it was rainy and windy all day. Mines a 24 2.3 XLT- FX4.
My 2024 2.3L gets 23.5-27.5 mpg. 23.5 mpg is the lowest I ever got (winter blend fuel). 27.5 mpg in the summer on a long road trip. Everyday city driving =24/25mpg all day/everyday:sunglasses:
 

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Cosmicjumperalex03

Cosmicjumperalex03

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My 2024 2.3L gets 23.5-27.5 mpg. 23.5 mpg is the lowest I ever got (winter blend fuel). 27.5 mpg in the summer on a long road trip. Everyday city driving =24/25mpg all day/everyday:sunglasses:
I must have a super heavy foot, plus yes the various mods I've done do decrease efficiency, I have been trying to baby the throttle and I've gotten my fuel economy up to 18mpg but can't get it any higher lol oh well it is what it is.
 

AssolMarandy

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Looks good as a stopgap. If you’re going to wheel before the custom sliders, throw some UHMW/3M film along the rockers to protect the paint and re‑torque the brackets after the first couple of trips—don’t use them as a jack point. When you go custom, 1.75 x .120 DOM with a 10–15° upsweep and a rear kick‑out works great on the T6 Ranger; tie into the frame at three points with gussets. Also keep an eye out for take-off Tremor/FX4 skid plates at dealer-only auctions or local classifieds—they bolt right up and are a solid budget upgrade.
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