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wires for trailer brake controller '24 Ranger?

Hootbro

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I am piecing together a REDARC Liberty install and have one on order with the Bronco harness. If I have to tap the CHMSL for the brake signal, so be it.

Only caveat is that I will probably have to switch off the Automatic Emergency Braking function in the Pre-Collision settings when towing.
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RangerDangerStranger

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I am piecing together a REDARC Liberty install and have one on order with the Bronco harness. If I have to tap the CHMSL for the brake signal, so be it.

Only caveat is that I will probably have to switch off the Automatic Emergency Braking function in the Pre-Collision settings when towing.
If you tap the CHMSL there should be no reason the turn off the AEB. REDARCs just need a brake signal to function, nothing magic here I can see? I talked to a REDARC tech support guy yesterday. Was dumb as a stump. Waste of time. What i'd like is some clarifacation on the Grey/Brn (org?) wire in the TBC Conn. That's the only wire that hasn't been positivly defined, and is probably why there's not a PnP solution today. It's either LIN buss or Brake signal, but i did not see it go high with my meter when i applied the brakes, but i just had the Truck 'On', not running.
 

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If you tap the CHMSL there should be no reason the turn off the AEB. REDARCs just need a brake signal to function, nothing magic here I can see?
Maybe I misunderstood something I picked up somewhere that I thought there was ambiguity if the CHMSL actually comes on from a automatic emergency brake event vs. a user pedal input? That is why I suspect we have a LIN bus signal input for the factory OEM controller.
 

RangerDangerStranger

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Maybe I misunderstood something I picked up somewhere that I thought there was ambiguity if the CHMSL actually comes on from a automatic emergency brake event vs. a user pedal input? That is why I suspect we have a LIN bus signal input for the factory OEM controller.
Well, Ford's 5G solution was to tap the CHMSL as the brake signal. Have to ask ford engineering, a quick test on the '24 would be to slowly back the truck towards some bushes. Mine applied the brakes about a foot away, monitor the CHMSL. Not sure why they went to the Lin buss extension. Can you pull up the brake controller connector for the '24 Bronco with just basic tow package? Because that appears to have a brake signal line. I may be wrong about pin 12, they may both be the same? Hmm.
could be the BCM neeeds to be flashed to get that pin active.?


Bronco pinout


Ford Ranger wires for trailer brake controller '24 Ranger? 2



Bronco pinout


Ford Ranger wires for trailer brake controller '24 Ranger? Bake Plug Under Dash
 
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RangerDangerStranger

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I stand corrected, Pin 12 the Grey/Org wire Goes High to 12V when the Brakes are applied- When the engine is RUNNING, not when just ON. Tested. It should work for you. I have to test it under emergency braking conditions. May be a few days..
 
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Hootbro

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I stand corrected, Pin 12 the Grey/Org wire Goes High to 12V when the Brakes are applied- When the engine is RUNNING, not when just ON. Tested. It should work for you. I have to test it under emergency braking conditions. May be a few days..
Yeah, looking at your previous post with the Bronco Diagrams and connector pin out, I am starting to also think it may be plug and play with the REDARC Bronco pigtail adapter as it seems the Ranger is basically wired the same way.

I have attached a copy of page 5 of the Ranger wiring diagram and also a pinout of connector C2142 and Pin 12 is basically the same of being a "Brake ON/OFF (BOO) Normal Open" circuit.

.Can you pull up the brake controller connector for the '24 Bronco with just basic tow package?
Unfortunately, my Ford Service Connect subscription is expired, so I do not have access to look at the Bronco with the basic tow package. I think what you have posted already and your 12v testing closes the loop on this.
 

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RangerDangerStranger

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Yeah, the pinouts on the connector are the same, not surprising, since they share a common build. I need to test pin 12 BOO during AEB, i can do that with a backup test. Looks like it should work, nice! Thing i don't get is why all the big players seem ignorant of what looks like simple mirror wiring and function. From Tekosha? saying the wires are taped, to redarc say they have no solution, to peoples Ford tech guys saying the don't know. I've got a portable scope and i'll look at the pin when it's active soon as I can. looks good, thanks for your info. Chris
 

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Yeah, the pinouts on the connector are the same, not surprising, since they share a common build. I need to test pin 12 BOO during AEB, i can do that with a backup test. Looks like it should work, nice! Thing i don't get is why all the big players seem ignorant of what looks like simple mirror wiring and function. From Tekosha? saying the wires are taped, to redarc say they have no solution, to peoples Ford tech guys saying the don't know. I've got a portable scope and i'll look at the pin when it's active soon as I can. looks good, thanks for your info. Chris
Probably due to liability. They want to 100% sure it will work with AEB. Looking at the wiring, and seeing what was done on 5G, it SHOULD work. But I wouldn't put my neck on the line and tell anyone to go ahead and do it.
 
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Yeah, the pinouts on the connector are the same, not surprising, since they share a common build. I need to test pin 12 BOO during AEB, i can do that with a backup test. Looks like it should work, nice! Thing i don't get is why all the big players seem ignorant of what looks like simple mirror wiring and function. From Tekosha? saying the wires are taped, to redarc say they have no solution, to peoples Ford tech guys saying the don't know. I've got a portable scope and i'll look at the pin when it's active soon as I can. looks good, thanks for your info. Chris
Stanger, I'm out of the game now, but still curious (& ignorant about wiring), & would like to know these things: is the plug I found suitable for installing a TBC? Does an installation require tapping into another wire for the brake light signal? Are diodes necessary to protect against backflow?
Thanks
 
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Helena-disappointed

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Stanger, I'm out of the game now, but still curious (& ignorant about wiring), & would like to know these things: is the plug I found suitable for installing a TBC? Does an installation require tapping into another wire for the brake light signal? Are diodes necessary to protect against backflow?
Thanks
I emailed Ford's General Counsel about the bed rails collapsing, the need for J braces, the lack of a compatible TBC, & the cracks in the bed floor. I got a call back & I sent details yesterday. I will be interested to see if the response is meaningful.
 

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I don't yet know the part # or brand of what they ordered, but will post everything once I see it and know it works. Hopefully it also works on other trims.
As I had feared the part they ordered was not a brake controller. They ordered a trm. Such a mess. Back to drawing board.
 

RangerDangerStranger

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Stanger, I'm out of the game now, but still curious (& ignorant about wiring), & would like to know these things: is the plug I found suitable for installing a TBC? Does an installation require tapping into another wire for the brake light signal? Are diodes necessary to protect against backflow?
Thanks
See my New post. Does look like there is a full PnP option form Redarc. No diodes or cut in needed.
 

RangerDangerStranger

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So went ahead and did some tests on the BOO Brake pin 12 in the TBC controller that Helena-disappointed had found. this was obviously key.. Great find. so looks like there is a PnP option.

So first i wanted to remove all doubt about the miss i made on evaluating the Brake On/Off pin in the TBC connector that Helana found. I just missed, I should of done the check running. The Pin 'appears' (is) to be a brake on off signal but is not just a dummy wire from the brake pedal. Reading the pin discription from the pinout provided by Hootbro it says 'ECU - Brak EVP- Emulated BOO switch'. The ECU Emulated means it's generated by the ECU, and that's good because that means it can give us a high during AEB. So- to the tests

Youtube Video links provided.
First i did a lamp test to show it works on and off with the brake pedal, then I hooked an O-Scope to it to look for any indication it still might be a data line, it would show a square wave as data moved if it was, There was none, see pics. Lastly i took my foot off the brake and slowly backed up towards a bush. As you can see the Reverse AEB activates, my foot never touched the pedal and the line goes activated with the Brakes. While this is not forward AEB at speed, it's enough to indicatate, at least to me, that it would work. Lastly, the pinout is the same as the '24 Bronco pinout, which of course has a PnP Redarc TBC module. should work.

BTW: I do not reccomend you use this information to install a controler. If you do so, you do so at your own risk entirely. Doing so may result in your death. Please be aware of this.


https://www.redarcelectronics.com/us/trail-kit-ford-bronco





Foot is off the Pedal for the entire end of the video.



Brake light LED on the left is directly into the pin 12 of the connector, this is with Reverse AEB active, normal driving showed the lamp active with brake activation, see Video.

Ford Ranger wires for trailer brake controller '24 Ranger? IMG_2229




Pin 12 as seen by a scope, inactive, then Avtive. No Data in either state. Just around 14V high when active.

Inacitve:

Ford Ranger wires for trailer brake controller '24 Ranger? IMG_2227


Active:

Ford Ranger wires for trailer brake controller '24 Ranger? IMG_2228


Ford Ranger wires for trailer brake controller '24 Ranger? IMG_2231
 
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Helena-disappointed

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Hi Stranger, you do great work for those of us who don't know electronics. At the risk of making it obvious that I am dumb as a post about wiring, a Tekonsha Prodigy P3 with a PBT-GF15 connector that mates to the plug that I found on the '24 Ranger XL is sold by E-trailers as item # TK99UR. Same with an E-trailers Tekonsha Prodigy P2, item #TK96HR; & an E-trailers Tekonsha Primus IQ item # TK67HR. Does that mean that those are also plug 'n play for a Ranger, too, or is there something special about RedArcs?
 

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So went ahead and did some tests on the BOO Brake pin 12 in the TBC controller that Helena-disappointed had found. this was obviously key.. Great find. so looks like there is a PnP option.

So first i wanted to remove all doubt about the miss i made on evaluating the Brake On/Off pin in the TBC connector that Helana found. I just missed, I should of done the check running. The Pin 'appears' (is) to be a brake on off signal but is not just a dummy wire from the brake pedal. Reading the pin discription from the pinout provided by Hootbro it says 'ECU - Brak EVP- Emulated BOO switch'. The ECU Emulated means it's generated by the ECU, and that's good because that means it can give us a high during AEB. So- to the tests

Youtube Video links provided.
First i did a lamp test to show it works on and off with the brake pedal, then I hooked an O-Scope to it to look for any indication it still might be a data line, it would show a square wave as data moved if it was, There was none, see pics. Lastly i took my foot off the brake and slowly backed up towards a bush. As you can see the Reverse AEB activates, my foot never touched the pedal and the line goes activated with the Brakes. While this is not forward AEB at speed, it's enough to indicatate, at least to me, that it would work. Lastly, the pinout is the same as the '24 Bronco pinout, which of course has a PnP Redarc TBC module. should work.

BTW: I do not reccomend you use this information to install a controler. If you do so, you do so at your own risk entirely. Doing so may result in your death. Please be aware of this.


https://www.redarcelectronics.com/us/trail-kit-ford-bronco





Foot is off the Pedal for the entire end of the video.



Brake light LED on the left is directly into the pin 12 of the connector, this is with Reverse AEB active, normal driving showed the lamp active with brake activation, see Video.

IMG_2229.webp




Pin 12 as seen by a scope, inactive, then Avtive. No Data in either state. Just around 14V high when active.

Inacitve:

IMG_2227.jpg


Active:

IMG_2228.webp


IMG_2231.webp
Good work!

My REDARC liberty is suppose to deliver today but unfortunately the REDARC 331-TPH-007 Bronco harness will not get here until Monday. Plan is to slave it in and hang test it while I wait on center console switch panel to come in from Australia from Pirate Camp Co and then do a finish install.
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